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Ganimede® fermenters
can be filled from the top or from the bottom outlet valve or the
racking valve. As the must/marc level rises the space below the
diaphragm remains totally empty. The air in this space cannot escape
as the by-pass is closed and therefore remains full of air preventing
this space from being filled with liquid. The marc collects on the
surface and forms the cap.
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Film
phase 1
xDSL
56K
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The air in the
space below the diaphragm is rapidly displaced by the carbon dioxide
being produced by the fermentation process. Once the space is saturated
with carbon dioxide the excess gas under pressure rises in big bubbles
to the surface through the neck of the diaphragm. These bubbles
constantly agitate the mass of marc and keep all the skins wet and
evenly dispersed. The mixing action causes most of the seeds to
sink to the bottom of the fermenter.
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Film
phase 2
xDSL
56K
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When the by-pass valve is opened the large volume of gas trapped
below the diaphragm is released into the top chamber containing
the cap. This causes the cap to be flooded with must and a vigorous
mixing action to take place. This process is gentle enough to prevent
any aggressive action on the cap but results in the cap being completely
broken up. This is not a violent mechanical action and therefore
the potential for producing an undesirable amount of lees is minimised.
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Film
phase 2
xDSL
56K
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After opening the by-pass valve and releasing the gas trapped below
the diaphragm the level in the fermenter drops rapidly flooding
the space below the diaphragm. The cap which is full of liquid is
now spread over the large top surface area of the diaphragm. This
results in the liquid being released from the marc gently draining
downwards. This procedure enables the essential phase of delestage
(rack and return) to take place with no mechanical pump over mechanisms
involved. Large volumes of seed can be removed by opening the bottom
outlet valve.
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Film
phase 4
xDSL
56K
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When the by-pass
valve is closed again the carbon dioxide produced by the fermentation
process starts to fill the space below the diaphragm again. The
level of the marc begins to rise again pushing the marc upwards
resulting in further liquid to be released from the marc. This new
process results in further substances to be leached from the marc.
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Film
phase 5
xDSL
56K
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As the fermentation
gases begin to fill the space below the diaphragm the level starts
to rise through the neck of the diaphragm. Once the space below
the diaphragm has filled with gas the by-pass valve can be opened
again and the whole process repeated at any preselected time.
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Film
phase 5
xDSL
56K
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The whole process
can be repeated even when no fermentation is taking place by addition
of carbon dioxide or oxygen below the diaphragm from an external source.
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